Direct Warping Machine

Direct Warping Machine 

Headline: Zhongbo Intelligent Confirms Complete High-Speed Direct Warping Machine Package for Grey Fabric Production — Single-Point Responsibility for the Full Preparatory Line

Fuzhou, Jiangxi, China​ — Jiangxi Zhongbo Intelligent Equipment Manufacturing Co., Ltd. ("Zhongbo Intelligent"), a leading high speed rapier loom manufacturer​ based in Fuzhou, Jiangxi, has responded to a detailed customer inquiry regarding a high-speed direct (beam) warping machine with creel​ for long-run grey fabric production. The company confirms it can supply the complete package — either through in-house manufacturing or via its certified partner factory network — with single-point responsibility​ for the entire preparatory line.

The inquiry reflects a growing trend among weaving mills: rather than purchasing individual preparatory machines from multiple suppliers, modern grey fabric producers seek an integrated warp preparation solution that seamlessly feeds their high-speed rapier looms. Zhongbo Intelligent's response addresses this need head-on.

Responding to the Customer's Technical Inquiry 

The prospective client requested a high-speed direct/beam warping machine​ (not sectional) with the following core requirements:

• Working width​ to suit 340 / 360 / 390 cm weaver's beams 
• Creel capacity​ of 800 / 1000 / 1200 bobbins 
• Maximum beam flange diameter​ and maximum warping speed​ to be confirmed 
• Complete package​ supply capability 

Zhongbo Intelligent, together with its partner factory, confirms the following configurable specifications for the ZB-Warp Direct Warping Machine:

1. Working Width & Beam Compatibility 

• Working width: 1400 – 2800 mm as standard; up to 3600 mm​ available for wide grey fabric applications 
• Weaver's beam flange diameter: Φ800 mm / Φ1000 mm / Φ1250 mm​ — fully compatible with 340 cm, 360 cm, and 390 cm rapier loom beams 
• Beam models supported: Benninger ZC, Jinwan D-type, TSUDAKOMA, Dornier rapier beams, Picanol GTM, and all major Chinese rapier loom beam standards 

2. Warping Speed & Drive System 

• Max. warping speed: 300 – 1200 m/min​ (variable frequency stepless speed regulation) 
• Constant linear velocity winding: AC motor direct drive with inverter control ensures uniform yarn speed from full beam to empty beam 
• Main motor power: 15 kW / 18 kW (per configuration) 
• Braking distance: ≤ 3 m at 500 m/min — minimizing missing ends and yarn damage 

3. Creel Capacity & Configuration 

• Creel capacity: 800 / 1000 / 1200 bobbins​ (large V-shaped creel as standard; H-creel and custom creels available) 
• Creel spindle pitch: 300 × 250 mm (for cotton, hemp, blends) or 280 × 280 mm / 250 × 250 mm (for chemical filament) 
• Tension control: Self-rotating double-disc tensioners, centrally controlled for uniform tension across all threads 
• Swivel frame design: Accepts all types of spun yarn packages from 1 kg to 5 kg; larger packages up to 15 kg available on request 
• Quick set-change: Truck trolley creel design allows pre-loaded packages to replace empty ones, drastically reducing downtime 

4. Key Mechanical Features 

• Indirect pressure by roller: Hydraulic press roller prevents jumping during pressurization, making the warp beam round and even 
• Caliper disc brake: Efficient left/right warp beam caliper brakes plus guide roller caliper brake for smooth, rapid stopping 
• Synchronous mechanical snap-in: Cone gear centering for precise alignment and synchronized braking 
• W-shaped flexible reed: Auto-regulated side alignment, up/down, and left/right movement — prolongs reed life and ensures uniform yarn winding 
• Intermittent air blowing: Keeps reed teeth clean, eliminating yarn fluff accumulation 
• 10.4-inch color touch screen: Delta inverter, PLC control, optical grating encoder length counting — intuitive operation in local language 

5. Yarn Compatibility 

The high-speed direct warping machine​ handles all spun yarns and most filament yarns :

• Cotton, polyester, hemp, wool, silk, and blends 
• Chemical fiber filament (with optional tension roller and static eliminator) 
• Industrial yarns including glass fiber, carbon fiber, and aramid (via GA381-type direct warping configurations) 
• Suitable for grey fabric long-run production​ — the exact requirement of the inquiring customer 

Complete Preparatory Line with Single-Point Responsibility 

Zhongbo Intelligent's strategic advantage lies in its ability to deliver a complete preparatory line​ — not just an isolated warping machine:

1. High-speed direct warping machine​ (as detailed above) 
2. Sizing machine / slasher​ (via partner factory, with single-point responsibility) 
3. High-speed rapier loom​ (ZBMax series, reed widths 190–600cm+) 

By serving as the single-point responsible supplier, Zhongbo Intelligent assumes accountability for:

• Unified technical coordination​ across warping, sizing, and weaving equipment 
• Single-source warranty​ covering all preparatory and weaving machines 
• On-site installation & commissioning​ by Zhongbo's engineer team 
• Operator training​ on integrated production workflows 
• Spare parts supply​ and 24-hour online technical support 
• Production line optimization​ to maximize overall efficiency from warp to grey fabric 

"Warp preparation is the foundation of quality weaving," said a spokesperson for Zhongbo Intelligent. "When a customer asks for a high-speed direct warping machine with 1200-bobbin creel capacity​ for long-run grey fabric, they're not just buying a machine — they're investing in the first and most critical stage of their entire production chain. That's why we offer single-point responsibility: one partner accountable for warping, sizing, and weaving. No finger-pointing between suppliers. No compatibility gaps. Just a seamless, optimized production line."

Why Choose Zhongbo Intelligent as Your Warp Preparation Partner 

• Configurable to your exact specs: 340 / 360 / 390 cm beam widths, 800 – 1200 bobbin creels, and speed ranges up to 1200 m/min — all tailored to your mill 
• Proven compatibility with rapier looms: Our warping machines are pre-engineered to feed ZBMax high-speed rapier looms with perfect beam matching 
• Cost-competitive Chinese manufacturing: Delivering European-standard engineering at a fraction of the CapEx 
• Global service network: Exports to 10+ countries, with on-site engineer dispatch 
• Complete documentation: Full technical dossiers, CE certification, and ISO9001:2000 compliance 
• Flexible commercial terms: FOB, CIF, EXW, DDP, and more — tailored to your import requirements 

Recommended Configuration for Long-Run Grey Fabric Production 

About Jiangxi Zhongbo Intelligent Equipment Manufacturing Co., Ltd. 

Founded in 2017 and located in Fuzhou, Jiangxi, Zhongbo Intelligent is a national high-tech enterprise and provincial-level "Little Giant" specializing in high-end intelligent textile machinery. The company's core business is the ZBMax series of high speed rapier looms​ (ZBMax88, ZBMax98, ZBMax98J) with reed widths from 1.9m to 6m+, serving the denim, technical textiles, geosynthetics, natural fiber, and industrial fabric sectors.

Through a network of certified partner factories, Zhongbo also supplies complete preparatory lines​ — including high-speed direct warping machines, sectional warping machines, sizing machines, and slashers — with single-point responsibility​ for the entire weaving mill package. This integrated approach positions Zhongbo as a true one-stop supplier for textile manufacturers worldwide.

With a production capacity of 1,000+ sets of rapier looms per year and exports to over 10 countries, Zhongbo Intelligent is your trusted partner for smart, green, and efficient weaving solutions.