How does Jiangxi Zhongbo’s electronic warp feeding and take-up system eliminate the “bar” defect?
category: News
category: Company Information
Release time:2026-05-20
How to eliminate issues with the let-off and take-up systems of Jiangxi Zhongbo Electronics? “ Crossbar ” Difficult problem
In the production of high-end fabrics, surface defects are the biggest threat to textile mills’ profitability, and among them, the most vexing issue for plant managers is undoubtedly… “ Parking gear ” and “ Crossbar ”。 Jiangxi Zhongbo Intelligent Equipment Co., Ltd. As a professional High-speed rapier loom manufacturer Through in-depth R&D on its core control system, it has delivered a near-perfect solution to customers worldwide.
Weft insertion defects often arise when, during the start‑stop transitions or at high speeds, the warp tension and take‑up speed fail to achieve millisecond‑level precision matching. Jiangxi Zhongbo’s entire lineup of high‑speed rapier looms is standardly equipped with high‑performance… Electronic let-off ( E-LET ) and electronic take-up ( E-TOU ) System The system is equipped with a high-precision closed-loop tension sensor that can capture minute fluctuations in warp tension in real time and promptly feed this information back to the AC servo system for compensation.
Even smarter, Zhongbo’s control software is equipped with “ Compensatory learning ” Functionality: When the machine stops and restarts due to weft breakage or other reasons, the system automatically calculates and applies the optimal start-up step angle based on the fabric’s weave structure, thereby completely eliminating stop‑mark defects caused by sudden tension fluctuations. Whether you are producing lightweight, sheer fabrics… Polyester filament Whether it’s fabric or high‑count, tightly woven cotton cloth that demands exceptional flatness, Jiangxi Zhongbo can guarantee a surface as smooth and mirror‑like as glass. This relentless pursuit of quality is precisely what has earned Zhongbo equipment a stellar reputation in the global market.
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